The grouting forming method is to use the fluidity of the slurry, inject it into the mold, and then release the mold to get the blank after the slurry solidifies. This method is suitable for preparing honeycomb ceramic parts with complex shape and large size .
Main production process:
Preliminary preparation:
Before pouring, we must first prepare the required raw materials, such as ceramic powder, binder, water, etc. At the same time, check and prepare the pouring equipment and tools to ensure that they are in good working condition. In addition, the working environment should be cleaned to reduce the impact of impurities on product quality.
Mixing ingredients:
according to a certain proportion of ceramic powder, binder and water are mixed to form a uniform ceramic paste. In this process, it is necessary to ensure that the proportion of various components is accurate to obtain the ideal ceramic properties. During the mixing process, attention should be paid to controlling the viscosity of the slurry in order to facilitate the subsequent pouring operation.
Pouring operation:
Slowly pour the mixed ceramic paste into the pre-designed mold. During the pouring process, it is necessary to ensure that the slurry evenly fills every corner of the mold to avoid holes or defects. At the same time, the pouring speed should be controlled to avoid bubbles or cracks.
Follow-up treatment:
After pouring, the ceramic needs to be dried and sintered. During the drying process, attention should be paid to controlling temperature and humidity to prevent ceramic cracking. In the sintering process, it is necessary to ensure that the temperature and time are properly controlled to obtain the ideal ceramic structure and performance.