Ceramic Super Intalox Ring – Easy flowing & Distributing

Ceramic Super intalox saddle ring is improved from the ceramic intalox saddle ring. It changes the both arched surface with gear. This design can increase voidage between random packing, which is benefit for the flowing and distributing of liquid and gas.

Quick Details

Gears are added on the arched surface.
Different sizes are supplied and custom order are also available.

Ceramic Super Intalox Ring – Easy Flowing & Distributing

What is a Ceramic Super Intalox Ring?

A Ceramic Super Intalox Ring is an advanced random packing material designed for optimal gas-liquid distribution. Its unique shape improves fluid flow, reduces pressure drop, and enhances mass transfer efficiency in various industrial applications.

Key Features of Ceramic Super Intalox Rings

Superior Flow Distribution – Optimized design ensures even gas and liquid dispersion.
Low Pressure Drop – Enhances efficiency by minimizing flow resistance.
High Chemical and Thermal Resistance – Withstands harsh environments, including acids, alkalis, and extreme temperatures.
Increased Surface Area – Improves mass transfer rates for better separation and reaction processes.
Robust Mechanical Strength – Durable structure prevents breakage and extends service life.

Applications of Ceramic Super Intalox Rings

Chemical and Petrochemical Processes

Ideal for distillation, absorption, and stripping towers in chemical plants.

Gas Scrubbing and Air Pollution Control

Improves gas-liquid interaction, enhancing emission control efficiency.

Catalyst Support and Heat Exchange Systems

Provides stable support for catalysts while ensuring efficient heat transfer.

Water Treatment and Environmental Applications

Used in biological filtration systems to improve pollutant removal.

Advantages of Using Ceramic Super Intalox Rings

Enhanced Mass Transfer Efficiency – Optimized structure promotes maximum separation efficiency.
Easy Flowing and Distributing – Prevents liquid accumulation and ensures smooth operation.
Long-Lasting Performance – Resistant to mechanical stress and chemical corrosion.
Versatile and Cost-Effective – Suitable for multiple industries with minimal maintenance needs.

How to Use Ceramic Super Intalox Rings in Tower Packing

Choose the Right Size – Select the appropriate dimensions based on operational needs.
Ensure Proper Installation – Distribute evenly for consistent gas-liquid contact.
Monitor Performance Regularly – Inspect periodically and replace damaged rings when necessary.

Features & Benefits

·Low pressure drop.

·High mass transfer.

·Large packing voidage.

·Benefit for even distribution of liquid and gas.

·Excellent acid and alkali resistance performance.

Applications

·It is widely used in the drying columns and absorption columns in sulfuric acid production.

·Because of the excellent resistance to various inorganic acid, organic acids and organic solvents except for hydrofluoric acid, they are widely used in various acid corrosive productions.

·High temperature resistance make it be widely used in high temperature conditions.

Chemical properties of Ceramic Super Intalox Ring
SiO2+ Al2O3	> 92%	CaO	< 1.0%
SiO2	> 76%	MgO	< 0.5%
Al2O3	> 17%	K2O + Na2O	< 3.5%
Fe2O3	< 1.0%	Other	< 1%

Physical Properties of Ceramic Super Intalox Ring
Water Absorption	< 0.5%	Moh's Hardness	> 6.5 scale
Porosity	< 1%	Acid Resistance	> 99.6%
Specific Gravity	2.3–2.4 g/cm3	Alkali Resistance	> 85%
Max. Operation Temp.	1200 °C

Normal size:

Nominal size(inch)	3/8"	1/2"	5/8'"	3/4"	1"	1-1/2"	2"	3"
Width(mm)	8	10	12	14	21	30	40	57
Height(mm)	8	10	12	14	19	30	40	57
Length(mm)	16	20	24	28	38	60	80	114
Thickness(mm)	2	2.5	2.5	3	4	4.5	5.5	9
Number per m3	1560000	610000	269000	146000	59000	19680	9400	2400
Package density (kg/m3)	900	780	700	670	650	580	550	530
Free volume (%)	63	68	71	75	77	80	79	75
Surface area (m2/m3)	825	647	535	350	254	180	120	91

Size Available

Nominal Size	Alias DN	Diameter of Deck D	Outside Diameter L	Height H	Wall thickness T	Width W
3/8 inch	10	10±2.0	16±2.0	8±2.0	1.5±1.0	8±2.0
1/2 inch	12	12±1.0	20±1.4	10±1.0	2.0±1.0	10±2.0
5/8 inch	16	16±2.0	24±1.5	12±1.0	2.0±1.0	12±2.0
3/4 inch	19	19±5.0	28±5.0	20±3.0	3.0±1.0	20±3.0
1 inch	25	25±4.0	38±4.0	22±3.0	3.5±1.0	22±2.0
1-1/2 inch	38	38±4.0	60±4.0	35±5.0	4.0±1.5	35±5.0
2 inch	50	50±6.0	80±6.0	48±5.0	5.0±1.5	40±4.0
3 inch	76	76±8.0	114±8.0	60±6.0	9.0±1.5	60±6.0

<< Previous page

Next page >>