Ceramic Saddle Rings – High-Efficiency Industrial Packing

Ceramic Saddle Rings (Ceramic Saddles, also named as Ceramic Saddle Ring) are one of the types of industrial packing. They are made of electrotechnical ceramics and are used to fill the packed columns and other heat and mass transfer equipment with the invasive environment. Ceramic Saddles Intalox are available to the order of sizes: 1" (25 mm), 1.5" (37 mm), 2" (50 mm), 3" (75 mm). Intalox saddles relate to irregular acid-resistant packing. The surface of the Intalox saddle is part of the torus. Compared to Raschig rings, Intalox saddles with the same size of packed bodies have a 25% larger specific surface area and a slightly larger free volume. Saddle-backed packing has less hydraulic resistance and greater efficiency, than the Raschig rings. Datasheet PDF for Ceramic INTALOX Saddles The Intalox saddles are well wetted and provide greater randomness of the packing without creating the preferred paths (channels) for the fluid to flow. They are highly resistant to thermal shock or chemical attack. Our company is engaged in the production and sale of ceramic packing, including Intalox ceramic saddles. All our products pass strict quality control and meet the necessary standards. Since we are the manufacturer, and in the price of the final product does not include dealer markups, we have low price saddle packing. Corresponding quality documents are provided. Ceramic Saddle Intalox are delivered in the manufacturer package. Detailed technical specifications, drawings and dimensions of Saddle Ceramic Intalox are listed below.

Quick Details

Different sizes are supplied and custom order are also available.

Ceramic Saddle Rings – High-Efficiency Industrial Packing

What are Ceramic Saddle Rings?

Ceramic Saddle Rings, also known as Ceramic Saddles or Ceramic Saddle Rings, are a type of industrial packing material made from electrotechnical ceramics. They are widely used in packed columns and other heat and mass transfer equipment operating in aggressive environments.

Key Features of Ceramic Saddle Rings

High Chemical Resistance – Withstands exposure to acids, alkalis, and corrosive gases.
Superior Thermal Stability – Performs effectively under extreme temperature conditions.
Enhanced Mass Transfer Efficiency – Provides greater surface area for improved separation processes.
Low Hydraulic Resistance – Reduces pressure drop, ensuring smooth fluid flow.
Random Packing Design – Prevents channeling and ensures uniform distribution of gas and liquid.

Comparison: Ceramic Saddles vs. Raschig Rings

Larger Surface Area – Intalox saddles offer 25% more surface area than Raschig rings of the same size.
Lower Pressure Drop – Provides less hydraulic resistance, leading to more efficient operation.
Higher Efficiency – Optimized design enhances mass transfer and minimizes fluid channeling.

Applications of Ceramic Saddle Rings

Chemical and Petrochemical Industries

Used in distillation, absorption, and stripping towers for effective separation processes.

Gas Scrubbing and Waste Treatment

Enhances mass transfer in emission control and wastewater treatment applications.

Heat Exchange Systems

Ensures efficient thermal transfer in high-temperature operations.

Catalyst Support Media

Provides structural stability and uniform catalyst distribution in chemical reactions.

Why Choose Our Ceramic Saddle Rings?

Strict Quality Control – All products undergo rigorous testing to meet industry standards.
Direct Manufacturer Pricing – No dealer markups, ensuring competitive pricing.
Reliable Packaging & Documentation – Delivered in manufacturer packaging with full technical specifications and quality documents.

Conclusion

Ceramic Saddle Rings are a high-performance industrial packing solution, offering excellent chemical resistance, enhanced mass transfer efficiency, and superior durability. Their unique design ensures efficient fluid distribution, making them ideal for various industrial applications. Choose high-quality Ceramic Saddle Rings to optimize your processes and achieve better operational efficiency.

Advantage

● These saddles are made from chemical porcelain and have excellent resistance to acids except in the case of hydrofluoric acid.

● Moisture absorption must less than half a percent.

●The porcelain’s specific gravity is 2.3-2.4g/cm3 and an average heat capacity (between 20℃ and 500℃ of 0.22 cal/g.℃)

Ceramic saddles softening point is 1400℃ min. And they show good thermal shock resistance during repeated cycling between 20℃ and 820 ℃.

Chemical properties of Ceramic Saddle Rings
SiO2+ Al2O3	> 92%	CaO	< 1.0%
SiO2	> 76%	MgO	< 0.5%
Al2O3	> 17%	K2O + Na2O	< 3.5%
Fe2O3	< 1.0%	Other	< 1%

Physical Properties of Ceramic Saddle Rings
Water Absorption	< 0.5%	Moh's Hardness	> 6.5 scale
Porosity	< 1%	Acid Resistance	> 99.6%
Specific Gravity	2.3–2.4 g/cm3	Alkali Resistance	> 85%
Max. Operation Temp.	1200 °C

Available Sizes of Ceramic Saddle Rings

Nominal size(inch)	3/8"	1/2"	5/8'"	3/4"	1"	1-1/2"	2"	3"
Width(mm)	8	10	12	14	21	30	40	57
Height(mm)	8	10	12	14	19	30	40	57
Length(mm)	16	20	24	28	38	60	80	114
Thickness(mm)	2	2.5	2.5	3	4	4.5	5.5	9
Number per m3	1560000	610000	269000	146000	59000	19680	8243	2400
Package density (kg/m3)	900	780	700	670	650	580	550	530
Free volume (%)	63	68	71	75	77	80	79	75
Surface area (m2/m3)	825	647	535	350	254	180	120	91

Nominal Size	Alias DN	Diameter of Deck D	Outside Diameter L	Height H	Wall thickness T	Width W
3/8 inch	10	10±2.0	16±2.0	8±2.0	1.5±1.0	8±2.0
1/2 inch	12	12±1.0	20±1.4	10±1.0	2.0±1.0	10±2.0
5/8 inch	16	16±2.0	24±1.5	12±1.0	2.0±1.0	12±2.0
3/4 inch	19	19±5.0	28±5.0	20±3.0	3.0±1.0	20±3.0
1 inch	25	25±4.0	38±4.0	22±3.0	3.5±1.0	22±2.0
1-1/2 inch	38	38±4.0	60±4.0	35±5.0	4.0±1.5	35±5.0
2 inch	50	50±6.0	80±6.0	48±5.0	5.0±1.5	40±4.0
3 inch	76	76±8.0	114±8.0	60±6.0	9.0±1.5	60±6.0

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