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Plastic Raschig Ring for Distillation Applications

What is a Plastic Raschig Ring?

The Plastic Raschig Ring is a widely used random packing material designed for distillation, absorption, and stripping processes. Its simple cylindrical shape provides excellent surface area for gas-liquid contact, making it an effective choice for mass transfer operations.

Key Features of Plastic Raschig Rings

  • High Chemical Resistance – Withstands exposure to acids, alkalis, and organic solvents.

  • Low Pressure Drop – Enhances energy efficiency and operational performance.

  • Lightweight and Durable – Reduces tower weight while maintaining structural integrity.

  • Large Surface Area – Optimizes mass transfer efficiency.

  • Thermal Stability – Functions effectively under a wide range of temperatures.

Applications of Plastic Raschig Rings

Distillation Towers

Enhances separation efficiency in chemical and petrochemical processes.

Gas Absorption and Stripping Columns

Optimizes mass transfer in emission control and purification systems.

Water and Wastewater Treatment

Improves efficiency in biological filtration and chemical treatment applications.

Cooling Towers and Heat Exchange Systems

Ensures effective fluid distribution and heat transfer.

Advantages of Using Plastic Raschig Rings

  • Efficient Mass Transfer Performance – Maximizes gas-liquid interaction.

  • Corrosion and Wear Resistance – Ensures long-lasting durability.

  • Energy-Efficient Design – Reduces pressure drop and operational costs.

  • Easy Installation and Maintenance – Lightweight structure simplifies handling and replacement.

How to Use Plastic Raschig Rings in Distillation Applications

  1. Select the Right Size – Choose based on process requirements.

  2. Ensure Even Distribution – Proper packing arrangement enhances performance.

  3. Regular Inspection and Maintenance – Monitor performance to maintain efficiency.

Conclusion

Plastic Raschig Rings provide a cost-effective and efficient solution for distillation applications. Their chemical resistance, durability, and superior mass transfer properties make them an ideal choice for various industrial processes. Invest in high-quality Plastic Raschig Rings to optimize process efficiency and achieve better operational performance.



Specifications:

Plastic tower packing can be made from heat resistant and chemical corrosion resistant plastics, including polyethylene (PE), polypropylene (PP), reinforced polypropylene (RPP), polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), polyvinyiidene fluoride (PVDF) and Polytetrafluoroethylene (PTFE). The temperature in media ranges from 60 Degree C to 280 Degree C

Plastic Tower Packings: plastic pall ring, plastic saddle, plastic super saddle, plastic cascade ring, plastic conjugate ring, plastic teller rosette ring, plastic hi-flow ring, plastic snowflake ring, plastic VSP ring, plastic tri-pack, etc.

Physical & chemical properties of plastic Random Packing:


Performance / MaterialPEPPRPPPVCCPVCPVDF
Density (g/cm3)0.94-0.960.89-0.910.93-0.941.32-1.441.50-1.541.75-1.78
Operation Temp.(oC)90>100>120>60>90>150
Chemical corrosion resistanceGoodGoodGoodGoodGoodGood
Compression Strength(Mpa)>6.0>6.5>7.0>6.0>8.0>10.0

● Lifespan: more than 3 years.

● Package: plastic bags, cartons.

Table 1: The Technical Parameter of Plastic Raschig Ring

Item

Size
(mm)

Surface Area
(m2/m3)

Voidage

Bulk Number
(n/m3)

Bulk Density
(kg/m3)

Dry Packing Factor
(m-1)

PRRT-01

16

260

91%

171000

94

490

PRRT-02

25

205

90%

50000

112

400

PRRT-03

38

130

89%

19000

70

305

PRRT-04

50

93

90%

6500

68

177

PRRT-05

80

90

95%

1820

66

130


Features:

·Large flux.

·Lightweight.

·Low pressure drop.

·Good corrosion resistance.

·Economical.


Applications:

·Applied in degassing, stripping and distillation processes.

·Applied in the absorption operation of desulfurization, decarbonization, nitric acid, nitrate.

·Used in various packed towers, such as drying tower, absorption tower, regeneration tower and washing tower.


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